概述
Introduction
系统采用红外辐射测温、快速旋转扫描、计算机实时数据处理与图像显示等先进技术,实现对回转窑全窑胴体表面温度的非接触实时检测,并通过计算机显示画面迅速而直观地揭示出诸如:窑皮生长均匀与否、结圈的大小、窑皮或窑衬脱落位置、“热斑”的范围及窑皮变化情况等重要信息,帮助操作人员及时了解窑内状况,有效地改善窑的操作,防止窑衬及窑胴损坏,显著提高经济效益, 实现回转窑的经济运行。
The system uses advanced technologies such as infrared radiation temperature measurement, quick rotation scanning, computer real-time processing and image display to realize the non-contact real-time measurement on surface temperature of the whole rotary kiln shell, quickly and intuitively display important information on the computer screen such as: kiln coating formation, ring forming, peeling-off positions of kiln coating or kiln lining, “hot spot” range and kiln coating change. It helps the operator timely know kiln inside conditions, and efficiently improves kiln operation, thus avoiding kiln lining and shell damages, greatly enhancing economic benefits and realizing economic operation of the rotary kiln.
技术指标
Technical indexes
▲最大扫描角度Max scanning angle:90°~110°
▲响应时间Response time:<1μ
▲ 空间分辨率Space resolution:<±lmrad
▲扫描范围Scanning range:全窑whole kiln
▲扫描间距Scanning gap:6~12cmPosition accuracy: KPE ensured to be in synchronization with kiln
▲位置精度:KPE保证与窑完全同步Position accuracy: KPE ensured to be in synchronization with kiln
▲扫描方式:高速线扫Scanning mode: high speed linear scanning
测量范围
型号 | 扫描角度 | 扫描频率 | 光谱响应 | 视场角 | 热分辨率 | 温度范围 | 准确性 |
IKS/G | 75~110° | 50Hz | 3 ~5μm | 500:1 | 1024点/线 | 100~600℃ | ±2°C |
IKS/R | 45/90° | 150Hz | 3 ~5μm | 450:1 | 1024点/线 | 100~650℃ | ±1°C |
系统特点
1.24 小时连续监测窑胴体温度。
2.在“热斑”形成之前即可发现。
3.延长窑衬使用寿命。
4.减少窑衬维修所需的停窑时间。
5.减少停窑检修损失的熟料产量。
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